Sewing · Reference

Choosing thread and needles

The rule is simple: the thread should be a little weaker than the cloth, and the needle should make a hole only just big enough for the thread. Everything below follows from that.

Step by step

  1. Step 1

    Lightweight cotton and linen

    70/10 needle, 50 wt cotton or all-purpose polyester thread, 2.5 mm stitch.

  2. Step 2

    Quilting cotton and medium linen

    80/12 needle, 50 wt thread, 2.5 mm stitch. The workhorse combination.

  3. Step 3

    Denim, canvas and heavy linen

    100/16 needle, heavy-duty or topstitch thread, 3–3.5 mm stitch. Slow the machine down and let it walk.

  4. Step 4

    Knits, always ballpoint

    A ballpoint or stretch needle pushes between the loops instead of cutting them. A sharp needle in a knit makes a ladder that appears three washes later.

  5. Step 5

    Test on a doubled scrap first

    Two layers of the actual cloth, ten inches of stitching, then pull it. Adjust tension there, never on the real piece.

  6. Step 6

    Change the needle more often than feels reasonable

    Every eight hours of sewing, or at the start of every project. A dull needle causes skipped stitches, puckering and thread breaks that people blame on their machine.

The Mercantile Letter

Notes from the workroom

Seasonal shop openings, new patterns, and what's rising on the kitchen counter. Sent quietly, never often.